Synthetic Mesh Diamonds
Synthetic mesh diamonds are a superabrasive material that is the hardest in the world and provides abrasion resistance and uniform grain size and shape, which allows for the consistent cutting and grinding performance of tools. In addition, the hardness of the diamond will enable it to maintain its sharpness for much longer than other materials, meaning it can provide a longer tool life span before needing to be replaced.
Mesh diamonds are bonded onto a substrate such as a grinding wheel or saw blade to create a uniform, consistent cutting surface. Predominantly used in various manufacturing applications, mesh synthetic diamonds combine extreme hardness, uniformity, and consistency to cut and grind nonferrous materials such as metal, glass, and ceramics.
Our synthetic mesh diamonds are available in various sizes and shapes, ranging from coarse to fine, and are used for multiple applications.
产品分类
Hyperion Series: MBG 600/300
Number of products: 2
Description: Standard grade mesh synthetic diamonds designed for use with glass, carbide, and PCBN. These diamonds are high friability and with angular shapes that can be customized for any application.
Hyperion Series: MBG 620/610
Number of products: 2
Description: Standard grade synthetic diamonds designed for use with glass, crystal, and ferrite. These diamonds are exhibit facets and surface toughness that can be customized for any application.
Hyperion Series: MBG 680/660/640
Number of products: 3
Description: Standard grade synthetic diamonds designed for use with glass, electronics, and crystal. These diamonds are cubo-octahedral and can be customized for any application.
Hyperion Series: MBE
Number of products: 6
Description: Tailored mesh synthetic diamonds designed specifically for electronics applications.
Hyperion Series: MBS 970/960/950
Number of products: 3
Description: Premium grade mesh synthetic diamonds with controlled shapes and minimal inclusions. These diamonds deliver better performance in applications that run under intermittent and/or heavy load.
Hyperion Series: MBS 940/930
Number of products: 2
Description: Uncoated all purpose mesh synthetic diamonds suitable for most general purpose applications where performance demands are moderate.
Hyperion Series: MBS 920/910
Number of products: 2
Description: Uncoated economy grade mesh synthetic diamonds that are friable with a broad range of shapes.
Hyperion Series: MBS 900
Number of products: 1
Description: Premium grade mesh synthetic diamonds with an enhanced crystal structure. These diamonds have controlled shapes and minimal inclusions and are the ideal solution where extremely robust performance is the key requirement.
Hyperion Series: RVG 810/800
Number of products: 5
Description: Standard grade mesh synthetic diamonds designed for carbide, PCD, ceramic, and CERMET grinding.
Hyperion Series: RVG, RVG-2, and SPR
Nunmber of products: 13
Description: Standard grade mesh synthetic diamonds designed for carbide, ceramic, and wet grinding.
Hyperion Series: CSG and RB
Number of products: 5
Description: Standard grade mesh synthetic diamonds designed for carbide, PCD, and heavy duty grinding.
Hyperion Series: PDS/MBH/RB
Number of Products: 3
Description: Synthetic monocrystalline mesh sized diamonds built with a blend of raw materials stringently tested to ensure controlled parameters in particle sizes best suited for grinding, lapping, honing, sawing, and polishing applications.
Hyperion Series: MBG 600/300
Number of products: 2
Description: Standard grade mesh synthetic diamonds designed for use with glass, carbide, and PCBN. These diamonds are high friability and with angular shapes that can be customized for any application.
Hyperion Series: MBG 620/610
Number of products: 2
Description: Standard grade synthetic diamonds designed for use with glass, crystal, and ferrite. These diamonds are exhibit facets and surface toughness that can be customized for any application.
Hyperion Series: MBG 680/660/640
Number of products: 3
Description: Standard grade synthetic diamonds designed for use with glass, electronics, and crystal. These diamonds are cubo-octahedral and can be customized for any application.
Hyperion Series: MBE
Number of products: 6
Description: Tailored mesh synthetic diamonds designed specifically for electronics applications.
Hyperion Series: MBS 970/960/950
Number of products: 3
Description: Premium grade mesh synthetic diamonds with controlled shapes and minimal inclusions. These diamonds deliver better performance in applications that run under intermittent and/or heavy load.
Hyperion Series: MBS 940/930
Number of products: 2
Description: Uncoated all purpose mesh synthetic diamonds suitable for most general purpose applications where performance demands are moderate.
Hyperion Series: MBS 920/910
Number of products: 2
Description: Uncoated economy grade mesh synthetic diamonds that are friable with a broad range of shapes.
Hyperion Series: MBS 900
Number of products: 1
Description: Premium grade mesh synthetic diamonds with an enhanced crystal structure. These diamonds have controlled shapes and minimal inclusions and are the ideal solution where extremely robust performance is the key requirement.
Hyperion Series: RVG 810/800
Number of products: 5
Description: Standard grade mesh synthetic diamonds designed for carbide, PCD, ceramic, and CERMET grinding.
Hyperion Series: RVG, RVG-2, and SPR
Nunmber of products: 13
Description: Standard grade mesh synthetic diamonds designed for carbide, ceramic, and wet grinding.
Hyperion Series: CSG and RB
Number of products: 5
Description: Standard grade mesh synthetic diamonds designed for carbide, PCD, and heavy duty grinding.
Hyperion Series: PDS/MBH/RB
Number of Products: 3
Description: Synthetic monocrystalline mesh sized diamonds built with a blend of raw materials stringently tested to ensure controlled parameters in particle sizes best suited for grinding, lapping, honing, sawing, and polishing applications.
Synthetic Mesh Diamond Applications
Synthetic mesh diamonds are often used in applications such as metalworking, woodworking, stone cutting, and automotive industries. They are known for their durability, precision, and consistency in performance, making them an effective abrasive to create a uniform cutting surface for high-precision cutting, grinding, and sawing tools.
In addition to the toolmaking industry, the construction industry uses mesh diamonds for cutting and grinding concrete, stone, and masonry materials. They are also commonly used in engineering for precision grinding and finishing metal components.
Synthetic Mesh Diamond Product Range
Our industrial synthetic mesh diamonds yield unmatched free-cutting properties, reduced diamond pull-outs, and maximum utilization of every crystal in the bond matrix. In addition, most of our mesh diamonds can be coated to protect the crystal from aggressive grinding conditions. These factors allow the diamonds offered in our mesh diamond product portfolio to provide high-quality performance for tools.
We offer MBS diamonds for construction, MBG diamonds for glass, stone, and electronics, RVG diamonds for carbide and ceramics, and Synmesh diamonds for a wide variety of grinding, lapping, honing, sawing, and polishing applications.
At Hyperion Materials & Technologies, we develop synthetic mesh diamonds for various applications and solutions for stone, glass, ceramics, carbide, and electronics. Each Hyperion synthetic industrial diamond uses multiple sizes and strengths to produce different product performances.
Hyperion also manufactures a range of Mesh cBN, Micron cBN powders, and high-quality Micron diamond powders.
Frequently Asked Questions about Synthetic Mesh Diamond
Synthetic mesh diamond is a synthetic superabrasive material and the hardest material in the world. It provides exceptional abrasion resistance and comes in uniform grain sizes and shapes. It is bonded onto a substrate such as a grinding wheel or saw blade to create consistent cutting and grinding performance for tools.
Synthetic mesh diamonds are mainly used in grinding and sawing nonferrous materials, such as metal, glass, and ceramics, to remove excess material from a workpiece to achieve a smooth surface finish. They are not typically used to grind ferrous materials because of the diamond's (carbon's) strong chemical affinity with iron, which causes excessive tool wear.
Synthetic mesh diamonds differ from other abrasive materials due to the tighter and more consistent interweaving or weaving of diamond particles, allowing for a more uniform abrasive action than larger diamond particles or other abrasive materials like sandpaper or abrasive stones.
Synthetic mesh diamonds are used for cutting, grinding, sawing, and polishing various materials, such as metal, glass, ceramics, and concrete, by being bonded to saw blades, wire saws, drills, grinding wheels, grinding discs, and more.
Synthetic mesh diamonds offer several benefits in toolmaking, such as superior hardness and wear resistance, exceptional thermal conductivity, low friction and lubricity, high electrical insulation, chemical inertness, and durability for a wide range of cutting, grinding, and polishing materials.
Synthetic mesh diamonds improve productivity by allowing for faster, more precise cuts, grinds, and polishes, which can save time and effort in the manufacturing process and lead to increased productivity and cost savings.
Synthetic mesh diamonds are used for cutting delicate materials, but it depends on the size and coarseness of the mesh. Fine mesh diamonds can be used for gentle and precise cuts, while coarser mesh diamonds can be used for tougher cuts.
Synthetic mesh diamonds are commonly used in toolmaking, construction, engineering, aeronautics, automation, jewelry, and optical industries for cutting, grinding, and polishing various materials.
